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Automation

Automation

Automation Solutions developed by Green Leap

Automation of the different components of a plant can provide the means to address several of challenges.

Automated Sterile Area Intervention Logging (MCC)

Project Description: Manufacturing Compliance Console (MCC) is meant to drive compliance at a sterile manufacturing suite. MCC provides interfaces through which “Interventions” can be recorded automatically. MCC is CFR 21 Part 11 compliant and can support server or standalone architecture.

Key accomplishments: No manual recording, no need for getting items required recording in to sterile area. Complete Solution including structural fabrication, CFR 21 Part 11 compliant and Meeting GMP requirements.
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Sterile Area Access Control (SAAC)

Project Description: SAAC controls the people entry/exit in the sterile areas as per GMP. It can be implemented using industry standard access control components. SAAC provides comprehensive and intuitive reports to aid in the prevention of contamination of sterile areas

Key accomplishments: Automated recording/no manual entries, complete Solution including structural fabrication, CFR 21 Part 11 compliant and meeting GMP requirements.
Automatic Solution Dispensing System

Project Description: On demand preparation of pre-defined concentrations of solvents, detergents, disinfectants, thereby using full shelf life and avoiding wastage of pre-mixed solutions.

Key accomplishments: Automated recording/no manual entries, Complete Solution including structural fabrication, CFR 21 Part 11 compliant and meeting GMP requirements.
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Data Acquisition System

Project Description: Developing a Data Acquisition System which enables Predictive Analysis & Continuous Monitoring of critical operational parameter.

Key accomplishments: Selection of various instruments transmitters, power supplies etc. on existing infrastructure. Data acquisition to PLC & HMI. Storage, Analysis and Visualization of the collected data on Centralized SCADA.
Reactor Automation & Data Acquisition System

Project Description: Developing a Centralized SCADA System for a Pharma customer which enables operator to Control & Monitor specific plant areas.

Key accomplishments:
  • Monitor and record the plant parameters in Central SCADA
  • Control the Nitrogen flow to the ANFDs based on the pressure
  • Control steam flow to the Hot water and Hot brine tanks to keep the temperature within the expected range
  • Provide viewing facility for operators to enter the data in the BMRs
  • Annunciate alarms in case of violations of pre-defined limits in the central location
  • Graphical trends on operator screen in central computer

Generate custom specified reports

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Controller for Dust Collectors

Project Description: Control of purge sequencing, monitor air pressure, integrity of filter cartridge, clogging of filters, dust level in bin, sense filling of pipes for dust collectors in a typical tablet manufacturing plant.

Key accomplishments: Integrating with electrical panel. Animated graphics. Provision for sharing data on central server.